Door Assembly Rear - II

Door Assembly Rear

Panel Drawing







Pre-Repair Activities
Open door window half way before disconnecting battery.
Consumables
None.

Mechanical, Electrical and Trim, remove and install:
Door trim board (3 x Pozidrive screws, 9 x plastic clips)
Door solid weather sheet (12 x T30 Torx screws)
Trim board fixing (2 x 8 mm bolts)
Door upper trim
Door drop glass rear (1 x 10 mm nut)
Door regulator mechanism (4 x 8 mm bolts, 1 x T30 Torx screw)
Weather seal inner glass
Weather seal outer glass
Door check strap (2 x T30 Torx screws, 2 x 10 mm nuts)
Weather seals door
Door glass run felt
Door window frame trim
Door moulding (2 x Pozidrive screws)
Door quarter window (4 x T25 Torx screws)
Door handle, lock/inner outer assembly (5 x T40 Torx screws)
Door wiring Loom

MET Tools
Pozidrive screwdriver T25 Torx bit
8 mm socket T30 Torx bit
10 mm socket T40 Torx bit
3/8"Drive ratchet
Torx screw driver
Suitable trim tool

Panel Tools
13 mm socket
3/8" drive ratchet
Torx screwdriver
T50 Torx bit
Torque wrench

01. The rear door assembly is a category B Bolt on panel.
Remove MET items as listed.







02. Split door hinges as shown (size T50 Torx bolt).
Remove door assembly.

NOTE: Door supplied without hinges. If damaged, renew.







03. Remove upper and lower hinges from door assembly (4 x 13 mm nuts).
Fit hinges to new assembly as indicated.

NOTE: Bolts are pre-coated to inhibit galvanic corrosion and are reusable-only if undamaged.







04. Fit new assembly to vehicle body.
Re-trim panel in reverse order.

Torque settings:
- Door to hinges (13 mm nuts) 30 Nm.

On completion of panel replacement, the following checks should be carried out:
1. Panel gaps (as indicated).
2. Hinge operation.
3. Lock alignment.
4. MET operation.