Exhaust Gas Recirculation (EGR) Valve (17.45.01)

Exhaust Gas Recirculation (EGR) Valve (17.45.01)

Removal

Left-hand drive vehicles with Supercharger
1. Remove the cabin air filter.
2. Remove the cabin air filter housing retaining nut.







3. Remove the cabin air filter housing.







4. Remove the engine compartment panel.







Vehicles with supercharger
1. Remove the throttle body.
2. Disconnect the exhaust gas recirculation (EGR) valve electrical connector.







NOTE: Cap the exposed ports.

3. Disconnect the coolant hoses.







4. Remove the exhaust manifold to EGR valve tube retaining nuts.







5. Remove the EGR valve and the exhaust manifold to EGR valve tube.
- Remove the retaining bolts.
- Remove and discard the exhaust manifold to EGR valve tube gasket.
- Remove and discard the EGR valve to air intake elbow gasket.







6. Remove the EGR valve.
- Remove and discard the EGR valve to exhaust manifold to EGR valve tube gasket.







Vehicles without supercharger

NOTE: Cap the exposed ports.

1. Disconnect the EGR valve coolant hoses.
- Disconnect the EGR valve electrical connector.
- Disconnect the EGR valve coolant hoses.







2. Remove the retaining bolts.







3. Remove the EGR valve.
- Remove and discard the EGR valve to exhaust manifold to EGR valve tube gasket.
- Remove and discard the EGR valve to intake manifold gasket.







Installation Vehicles with supercharger
1. Install the EGR valve.
- Install a new EGR valve to exhaust manifold to EGR valve tube gasket.
- Tighten to 21 Nm.







2. Install the EGR valve and the exhaust manifold to EGR valve tube.
- Install a new exhaust manifold to EGR valve tube gasket.
- Install a new EGR valve to air intake elbow gasket.
- Tighten to 10 Nm.







3. Tighten to 21 Nm.







NOTE: Un-cap the exposed ports.

4. Connect the coolant hoses.







5. Connect the EGR valve electrical connector.







6. Install the throttle body.

Vehicles without supercharger
1. Install the EGR valve.
- Install a new EGR valve to exhaust manifold to EGR valve tube gasket.
- Install a new EGR valve to intake manifold gasket.
- Tighten to 10 Nm.







2. Tighten to 21 Nm.







NOTE: Un-cap the exposed ports.

3. Connect the EGR valve electrical connector.
- Connect the EGR valve coolant hoses.
- Connect the EGR valve electrical connector.







Left-hand drive vehicles with Supercharger
1. Install the engine compartment panel.







2. Install the cabin air filter housing.







3. Install the cabin air filter housing retaining nut.







4. Install the cabin air filter.

All vehicles
1. Check and top up the coolant expansion tank.