Intake Manifold - VIN Range: G45704->G99999 (30.15.01)
Intake Manifold - VIN Range: G45704->G99999 (30.15.01)Removal
1. Remove the cowl vent screen.
2. Remove the air cleaner outlet pipe.
3. Remove the engine compartment support.
4. Disconnect the suppressor electrical connector.
5. Remove the engine cover right-hand bracket.
6. Disconnect the fuel pressure regulator electrical connector.
7. Disconnect the fuel temperature sensor electrical connector.
8. Remove the exhaust gas recirculation (EGR) valve retaining bolts.
9. Disconnect the brake booster vacuum pipe.
10. Disconnect the secondary air injection (AIR) vacuum line.
11. Remove the positive crankcase ventilation (PCV) valve.
12. Disconnect the throttle body electrical connector.
13. Disconnect the evaporative emission vent hose.
14. WARNING: When relieving cooling system pressure, cover the expansion tank cap with a thick cloth to prevent the possibility of scalding. Failure to follow these instructions may result in personal injury.
Remove the coolant expansion tank cap.
15. NOTE: Cap the coolant hose to minimize coolant loss.
Disconnect the throttle body coolant hose.
16. Disconnect the engine c000lant temperature (ECT) sensor electrical connector.
17. Disconnect the evaporative emission canister purge valve electrical connector.
18. Detach the knock sensor (KS) electrical connector.
19. Reposition the engine cover left-hand bracket.
20. Disconnect the KS electrical connector.
21. NOTE: Left-hand shown, right-hand similar.
Remove the on-plug coil covers.
22. NOTE: Right-hand shown, left-hand similar.
Detach the engine wiring harness.
23. NOTE: Right-hand shown, left-hand similar.
Disconnect the fuel injector electrical connectors.
24. Disconnect the fuel line.
^ Release the retaining clip.
^ Remove and discard the O-ring seals.
25. Detach the left-hand camshaft position sensor electrical connector.
26. Disconnect the right-hand camshaft position (CMP) sensor.
27. Disconnect the manifold absolute pressure (MAP) sensor electrical connector.
28. Detach the engine wiring harness.
29. Remove the intake manifold.
^ Remove and discard the gaskets.
Installation
1. CAUTION: Make sure that all gasket mating faces are clean and dry.
Install the intake manifold.
^ Install new gaskets.
^ Tighten to 22 Nm.
2. Attach the engine wiring harness.
^ Tighten to 10 Nm.
3. Connect the MAP sensor electrical connector.
4. Connect the right-hand CMP sensor.
5. Attach the left-hand CMP sensor electrical connector.
6. Connect the fuel line.
^ Install new O-ring seals.
^ Secure the retaining clip.
7. NOTE: Right-hand shown, left-hand similar.
Connect the fuel injector electrical connectors.
8. NOTE: Right-hand shown, left-hand similar.
Attach the engine wiring harness.
9. NOTE: Left-hand shown, right-hand similar.
Install the on-plug coil covers.
10. Connect the KS electrical connector.
11. Reposition the engine cover left-hand bracket.
^ Tighten to 6 Nm.
12. Attach the KS electrical connector.
13. Connect the evaporative emission canister purge valve electrical connector.
14. Connect the ECT sensor electrical connector.
15. NOTE: Remove the blanking caps.
Connect the throttle body coolant hose.
16. Install the coolant expansion tank cap.
17. Connect the evaporative emission vent hose.
18. Connect the throttle body electrical connector.
19. Install the PCV valve.
20. Connect the AIR vacuum line.
21. Connect the brake booster vacuum pipe.
22. Install the EGR valve retaining bolts.
^ Tighten to 10 Nm.
23. Connect the fuel temperature sensor electrical connector.
24. Connect the fuel pressure regulator electrical connector.
25. Install the engine cover right-hand bracket.
^ Tighten to 6 Nm.
26. Connect the suppressor electrical connector.
27. Install the engine compartment support.
^ Tighten to 18 Nm.
28. Install the air cleaner outlet pipe.
29. Install the cowl vent screen.
30. Check and top up the cooling system.