Operation CHARM: Car repair manuals for everyone.
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Removal and Replacement

Radiator (26.40.01)

Removal

All vehicles
1. Remove the cooling fan motor and shroud.
2. Detach the transmission oil cooler inlet and return pipes.
^ Remove and discard the O-ring seals.
^ Cap the oil cooler inlet and return pipes and the oil cooler.





3. Detach the lower coolant hose.





4. Raise the vehicle.
5. Remove the radiator lower cowl.





Vehicles with supercharger
6. Remove the oil cooler.
7. Disconnect the water pump coolant hoses.





8. Remove the water pump retaining bolt.





9. Remove the water pump.





10. Remove the water pump retaining bracket.





11. NOTE: Left-hand shown, right-hand similar.

Detach the power assisted steering oil cooler.





12. NOTE: Left-hand shown, right-hand similar.

Remove the cooling module retaining bolt.

^ Secure the supercharger cooling radiator, condenser core and engine oil cooler using suitable retaining straps.





Vehicles without supercharger

13. NOTE: Left-hand shown, right-hand similar.

Detach the power steering oil cooler.





14. NOTE: Left-hand shown, right-hand similar.

Remove the condenser core retaining stud.

^ Secure the condenser core and PAS cooler using suitable retaining straps.





All vehicles
15. Lower the vehicle.

16. CAUTION: Make sure that the radiator is not damaged when removed.

Remove the radiator.





Installation

All vehicles

1. CAUTION: Make sure that the radiator is not damaged when installed.

To install, reverse the removal procedure.

Vehicles without supercharger

2. NOTE: Left-hand shown, right-hand similar.

Tighten to 7 Nm.





3. NOTE: Left-hand shown, right-hand similar.

Tighten to 7 Nm.





Vehicles with supercharger

4. NOTE: Left-hand shown, right-hand similar.

Tighten to 7 Nm.





5. Tighten to 7 Nm.





All vehicles

6. NOTE: Install new O-ring seals.

Tighten to 20 Nm.





7. Fill the cooling system.
8. Carry out transmission fluid level check.