Alternator: Service and Repair

Generator

Special Service Tools










All vehicles
1. Disconnect the battery ground cable.







2. Detach the accessory drive belt.
1. Rotate the accessory drive belt tensioner counter-clockwise.
2. Detach the accessory drive belt.

3. Remove the air deflector.







4. Remove the generator cooling duct.
5. Remove the radiator splash shield.







6. Remove the right-hand engine mounting lower retaining bolt.
7. Lower the vehicle.







8. Install the left hand engine lifting eye.

NOTE: Left-hand side shown, right-hand similar.







9. Using the special tools, raise the engine to a suitable height.
10. Raise the vehicle.

All vehicles







1. Remove the engine mounting and bracket assembly.







2. Detach the wiring harness.







3. Detach the generator battery positive cable protective cover.







4. Disconnect the battery positive cable.







5. Disconnect the generator electrical connector.







6. Remove the generator.

Installation







1. To install reverse the removal procedure.
- Tighten the generator upper retaining bolt to 21 Nm.
- Tighten the generator lower retaining bolt to 40 Nm.







2. Tighten to 12 Nm.







3. Tighten to 25 Nm.







4. Tighten to 100 Nm.







5. Tighten to 35 Nm.







6. Tighten to 63 Nm.