Installation

Engine (12.41.01)





Installation

All Vehicles
1. Install the engine using suitable hydraulic lift.





2. Install the rubber blocks supplied with special tool HTJ1200-2.





3. NOTE: Vehicles with 3.5L or 4.2L engine without supercharger shown, vehicles with 4.2L engine with supercharger similar.

Remove the special tools from the front of the engine.





Vehicles with supercharger
4. Attach the fuel purge line.
^ Install a new retaining clip.





5. Attach the brake booster vacuum pipe.





6. Install the air intake tube.





Vehicles without supercharger
7. Attach the brake booster vacuum pipe.





8. Install the throttle body.

All Vehicles
9. Attach the evaporative emission canister purge valve hose.





10. Remove the special tool from the left-hand rear of the engine.





11. Remove the special tool from the right-hand rear of the engine.





12. Attach the fuel line retaining bracket.





13. Connect the fuel line.
^ Attach the fuel line retaining clip.
^ Install new O-ring seals.





14. Install the power steering fluid reservoir.
15. Attach the wiring harness retaining clip.





16. Connect the engine control module (ECM) electrical connector.
^ Tighten to 6 Nm.





17. Attach the engine harness earth.





18. Connect the engine harness electrical connector.





19. Connect the engine harness electrical connector.





20. Install the cabin air filter housing.





21. Install the engine compartment cover.





22. Install the cabin air filter.
23. Install the engine compartment support.





24. Install the engine compartment support.





25. Install the radiator assembly.
26. Install the hood.
27. Raise the vehicle.
28. Attach the power steering line.
^ Install a new O-ring seal.





29. Connect the A/C compressor return line.
^ Install new O-ring seals.
^ Tighten to 20 Nm.





30. Tighten to 10 Nm.





31. Tighten to 7 Nm.





32. Attach the starter motor positive cable cover.





Vehicles with supercharger
33. Tighten to 12 Nm.
^ Install new O-ring seals.





34. Tighten to 12 Nm.
^ Install new O-ring seals.





35. Tighten to 12 Nm.
^ Install new O-ring seals.





All vehicles

36. NOTE: Left hand shown, right hand similar.

Tighten to 63 Nm.





37. Install the automatic transmission.
38. Carry out the A/C system evacuation and charging procedure.
39. Carry out the A/C system fluorescent dye leak detection procedure.