Engine Table
Cylinder bore diameter (after honing) | For piston grade F | 90.990 - 90.998 mm |
For piston grade G | 90.999 - 91.007 mm | |
For piston grade H | 91.008 - 91.016 mm | |
+0.020 in. | 91.513 - 91.526 mm | |
Piston, skirt clearance | - | 0.01 - 0.026 mm |
Piston diameter | For piston grade F | 90.972 - 90.980 mm |
For piston grade G | 90.980 - 90.989 mm | |
For piston grade H | 91.990 - 91.998 mm | |
+0.020 in. | 91.480 - 91.506 mm | |
Piston ring, gap when fitted in bore | Top compression ring | 0.40 - 0.65 mm |
Second compression ring | 0.40 - 0.65 mm | |
Oil control ring | 0.30 - 0.55 mm | |
Piston pin | Length | 77.12 - 77.25 mm |
Outside diameter | 23.807 - 23.812 mm | |
Inside diameter | 14.30 - 14.81 mm | |
Crankshaft | Journal diameter, P (pink) | 76.210 - 76.220 mm |
Journal diameter, W (white) | 76.220 - 76.230 mm | |
Journal diameter, G (green) | 76.230 - 76.240 mm | |
Thrust washer thickness | - | 2.57 - 2.62 mm |
Permissible end float | - | 0.10 - 0.28 mm |
Diametrical clearance | - | 0.016 - 0.055 mm |
Crankpin diameter | R (red) | 52.970 - 52.980 mm |
Y (yellow) | 52.980 - 52.990 mm | |
B (blue) | 52.990 - 53.000 mm | |
Main bearing cap | 136 - 142 Nm SPS SPS System (+90 degrees and non-reuseability). Discard fixings on removal and replace with new bolts / nuts every time a 'strip down' is carried out. Refer to Engine, Service and Repair, Service Procedures, SPS Joint Control System and Sealants. | |
Connecting rod | Length between centers | 166.320 - 166.420 mm |
Bore for large end bearing | 56.731 mm | |
Bearing diametrical clearance | 0.023 - 0.059 mm | |
Bearing side clearance | 0.132 - 0.233 mm | |
Bore for small end bushing | 26.975 - 27.000 mm | |
Connecting rod nuts and bolts | 52 - 55 Nm SPS SPS System (+90 degrees and non-reuseability). Discard fixings on removal and replace with new bolts / nuts every time a 'strip down' is carried out. Refer to Engine, Service and Repair, Service Procedures, SPS Joint Control System and Sealants. | |
Crankshaft damper/pulley bolt | 183 - 223 |