Removal and Installation

SIDE OIL SEAL

2WD (A/T) : Removal and Installation


REMOVAL

1.Remove center muffler with a power tool. Exploded View.
2.Remove rear wheel sensor. Exploded View.
3.Remove drive shaft from final drive with a power tool. Then suspend it by wire, etc. Exploded View





4.Install attachment (A) to side flange, and then pull out the side flange with the sliding hammer (B).





NOTE:
Circular clip installation position: Final drive side





5.Remove side oil seal, using a flat-bladed screwdriver.

CAUTION:
Never damage gear carrier.

INSTALLATION

1.Apply multi-purpose grease to side oil seal lips.





2.Install side oil seal until it becomes flush with the case end, using the drift [SST: KV-38100200 (J-26233)].

CAUTION:
- Never reuse oil seal.
- When installing, never incline oil seal.





3.Install side flange with the following procedure.
a.Attach the protector [SST: KV-38107900 (J-39352)] to side oil seal.
b.After the side flange is inserted and the serrated part of side gear has engaged the serrated part of flange, remove the protector.
c.Put a suitable drift on the center of side flange, then drive it until sound changes.
NOTE:
When installation is completed, driving sound of the side flange turns into a sound that seems to affect the whole final drive.





d.Confirm that the dimension of the side flange (1) installation measurement (A) in the figure comes into the following.
Standard


A: 326 - 328 mm (12.83 - 12.91 in)
4.Install drive shaft. Exploded View.
5.Install rear wheel sensor. Exploded View.
6.Install center muffler. Exploded View.
7.When oil leaks while removing, check oil level after the installation. Inspection.