Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Removal and Replacement

SUNROOF UNIT ASSEMBLY

Exploded View

REMOVAL

RF-66 Exploded View:






DISASSEMBLY

RF-67 Exploded View:






Removal and Installation

REMOVAL

CAUTION:
- Always work with a helper.
- Fully close the glass lid assembly, before removal, then do not operate sunroof motor assembly after removal.
- When taking sunroof unit out, use cloths to protect the seats and trim from damage.
- After installing the sunroof unit and glass lid, perform the leak test and check that there is no malfunction.

1. Remove the headlining.
2. Disconnect drain hoses.
3. Remove the glass lid.
4. Remove sunroof motor assembly.
5. Remove assistance grip bracket.
6. Remove sunroof bracket bolts and nuts.
7. Remove nuts from the front end and side rail, and then remove sunroof unit assembly from roof panel.
8. Remove sunroof unit assembly through the passenger compartment while being careful not to damage the seats and trim.

INSTALLATION
1. Bring sunroof unit assembly into passenger compartment.
2. Temporarily tighten the mounting nuts to the side rail of sunroof unit assembly.
3. Temporarily tighten the mounting nuts to the front end of sunroof unit assembly.
4. Tighten the installation points diagonally excluding the installation point of the sunroof bracket around the roof opening.
5. Tighten the sunroof bracket bolts of the vehicle side, and then tighten the bolt of the rail side.
6. Tighten the mounting nuts to the front end and side rail.
7. Install the assistance grip bracket.
8. Install the sunroof motor assembly.
9. Install the glass lid.
10. Install the side trim.
11. Connect drain hoses.
12. Install the headlining.