Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Removal and Replacement

FRONT DOOR GLASS AND REGULATOR




Removal and Installation

DOOR GLASS

Removal
1. Remove the door finisher.




2. Operate the power window main switch to raise/lower the door window until the glass mounting bolts can be seen.
3. Remove the glass mounting bolts.




4. While holding the door glass, raise it at the rear end to pull toward the outside of the door.

Installation
Install in the reverse order of removal.

REGULATOR ASSEMBLY

Removal
1. Remove the door glass.
2. Remove the mounting bolts, and remove the module assembly.




3. Disconnect the harness connector for the module assembly, and unclip the harness from the back.

Installation
Install in the reverse order of removal.




Inspection after Removal
Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
- Wire wear
- Regulator deformation
- Grease condition for each sliding part

The arrows in the figure show the application points of the body grease.

Inspection after Installation

SETTING OF LIMIT SWITCH
If any of the following work has been done, set the limit switch (integrated in the motor).
- Removal and installation of the regulator.
- Removal and installation of the motor from the regulator.
- Operate the regulators as a unit.
- Removal and installation of the glass.

Resetting
After installing each component to the vehicle, follow the steps below.
1. With the door open, lift up and hold the power window switch until the door glass is fully closed.
2. Get inside the vehicle and close the door.
- You need to close the door so the door switch is fully depressed.

3. Press and hold the reset switch. While holding the reset switch, press down and hold the power window switch until the door glass is fully opened.




4. Release the reset switch.Then, lift up and hold the power window switch until the door glass is fully closed.
5. Open the door to release the door switch. The door glass should partially move down.

CAUTION:
- Do not use the window auto function.
- Do not release the switch before the window is fully stopped.

FITTING INSPECTION
- Check that the glass is securely fit into the glass run groove.
- Lower the glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)] and check that the clearance to the sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide rail mounting bolts to correct the glass position.
- Regulator mounting bolt and nut
- Glass and guide rail mounting bolt




- Raise the glass fully and adjust the glass top end and body side welt fitting with the adjusting bolt at the lower of the regulator rear rail.

NOTE:
- Turn the adjusting bolt clockwise to move the door glass upper end outward.
- Turn the adjusting bolt counterclockwise to move the door glass upper end inward.