Assembly(2)

Assembly (2)

Components - VQ35DE models:

Components - VK45DE models:

Components - VQ35DE models:

Components - VK45DE models:

Components - VQ35DE models for 2WD:

Components - VK45DE models for 2WD:

Components - AWD models:

1. Install O-ring to oil pump assembly

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.

2. Install bearing race to oil pump assembly.

CAUTION: Apply petroleum jelly to bearing race.

3. Install oil pump assembly in A/T case.

CAUTION: Apply ATF to oil pump baring.

4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent.

CAUTION: Completely remove all moisture, oil and old sealant, etc. from the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.

5. Tighten oil pump bolts to the specified torque. Refer to "Components".

CAUTION: Apply ATF to oil pump bushing.

6. Install O-ring to input clutch assembly.

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.

7. Install converter housing to A/T case. Tighten converter housing bolts to the specified torque. Refer to "Components".

CAUTION: Do not reuse self-sealing bolt.

8. Make sure that brake band does not close turbine revolution sensor hole.

9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch connector.

b. Install A/T assembly harness connector to control valve with TCM.

c. Connect TCM connectors.

d. Install O-ring to A/T assembly harness connector.

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.

e. Install A/T fluid temperature sensor 2 to bracket.

f. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to "Components".

CAUTION: Adjust bolt hole of bracket to bolt hole of control valve.

g. Install control valve with TCM in A/T case.

CAUTION:
^ Make sure that turbine revolution sensor securely installs turbine revolution sensor hole.
^ Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
^ Adjust A/T assembly harness connector of control valve with TCM to terminal hole of A/T case.

^ Assemble it so that manual valve cutout is engaged with manual plate projection.

h. Install bolts A, B and C to control valve with TCM.

i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 -> 2 -> 3), and then tighten other bolts. Tighten control valve bolts to the TCM with specified torque. Refer to "Components".

10. Connect A/T fluid temperature sensor 2 connector.

11. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.

12. Connect revolution sensor connector.

13. Securely fasten revolution sensor harness with terminal clips.

14. Pull down A/T assembly harness connector.

CAUTION: Be careful not to damage connector.

15. Install snap ring to A/T assembly harness connector.

16. Install magnets in oil pan.
17. Install oil pan to A/T case.
a. Install oil pan gasket to A/T case.

CAUTION:
^ Do not reuse oil pan gasket.
^ Install it in the direction to align hole positions.
^ Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.

b. Install oil pan to A/T case.

CAUTION:
^ Install it so that drain plug comes to the position as shown in the figure.
^ Be careful not to pinch harnesses.
^ Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.

c. Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them. Tighten oil pan mounting bolts to the specified torque. Refer to "Components".

CAUTION: Do not reuse oil pan mounting bolts.

18. Install drain plug to oil pan. Tighten drain plug to the specified torque. Refer to "Components".

CAUTION: Do not reuse drain plug gasket.

19. Install torque converter.
a. Pour ATF into torque converter.
^ Approximately 2 liter (2 - 1/8 US quarts, 1 - 3/4 Imp quarts) of ATF is required for a new torque converter.
^ When reusing old torque converter, add the same amount of ATF as was drained.

b. Install torque converter while aligning notches of torque converter with notches of oil pump.

CAUTION: Install torque converter while rotating it.

c. Measure distance "A" to make sure that torque converter is in proper position.
Distance "A"
VQ35DE models: 25.0 mm (0.98 inch) or more
VK45DE models: 22.0 mm (0.87 inch) or more