Assembly (2)

Assembly (2)
1. Install O-ring in oil pump assembly.

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.

2. Install bearing race in oil pump assembly.

CAUTION: Apply petroleum jelly to bearing race.





3. Install oil pump assembly in transmission case.

CAUTION: Apply ATF to oil pump bush.





4. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent.) to oil pump assembly as shown in illustration.

CAUTION: Complete remove all moisture, oil and old sealant, etc. From the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.





5. Tighten oil pump mounting bolts to specified torque.

CAUTION: Apply ATF to oil pump bushing.





6. Install O-ring in input clutch assembly.

CAUTION:
^ Do not reuse O-ring.
^ Apply ATF to O-ring.





7. Install converter housing in transmission case.

CAUTION: Do not reuse self-sealing bolt.

Converter housing mounting bolt: 52 Nm (5.3 kgf-cm, 38 ft. lbs.)
Self-sealing bolt: 61 Nm (6.2 kgf-cm, 45 ft. lbs.)





8. Make sure that brake band does not close turbine revolution sensor hole.





9. Install fluid temperature sensor 2 in bracket.





10. Install fluid temperature sensor 2 (with bracket) in control valve assembly.
11. Install control valve assembly.





a. Install control valve assembly in transmission case.

CAUTION:
^ Hang down terminal cord assembly and revolution sensor harness toward outside so as not to disturb installation of control valve assembly.
^ Make sure that turbine sensor securely installs turbine sensor hole.





^ Assemble it so that manual valve cutout is engaged with manual plate projection.








b. Install bolts A, B and C in control valve assembly.





c. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 - 2 - 3), and then tighten other bolts.
: 7.9 Nm (0.81 kgf-cm, 70 inch lbs.)





12. Install terminal cord assembly connectors in bracket.





13. Connect terminal cord assembly connectors.





14. Connect fluid temperature sensor 2 connector.





15. Connect revolution sensor connector.





16. Securely fasten terminal harness with clip.
17. Install oil pan in transmission case.
a. Install oil pan gasket in oil pan.

CAUTION:
^ Do not reuse oil pan gasket.
^ Install it in the direction to align hole positions.





b. Install oil pan (with oil pan gasket) in transmission case.

CAUTION:
^ Install it so that drain plug comes to the position as shown in the figure.
^ Be careful not to pinch harnesses.





c. Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them.

CAUTION: Do not reuse oil pan mounting bolts.

18. Install drain plug in oil pan.

CAUTION: Do not reuse drain plug gasket.

19. Install torque converter.





a. Pour ATF into torque converter.
^ Approximately 2 liter (2-1/8 US qt. 1-3/4 Imp qt) of fluid is required for a new torque converter.
^ When reusing old torque converter, add the same amount of fluid as was drained.





b. Install torque converter while aligning notches of torque converter with notches of oil pump.





c. Measure distance "A" to check that torque converter is in proper position.
Distance "A": 25.0 mm (0.98 inch) or more