Intake Manifold/Chamber Assembly Removal/Installation

Intake Manifold/Chamber Assembly Removal and Installation

Exploded View





Removal

1. Remove the engine cover (A).






2. Remove the air cleaner Service and Repair.

3. Disconnect the engine wire harness connectors, and remove the wire harness clamps from the intake manifold chamber:

- Throttle actuator connector
- MAP sensor connector

4. Disconnect the brake booster vacuum hose (A).





5. Remove the water bypass hose (B) from the clamp.

6. Remove the throttle body (A) without disconnecting the water bypass hoses.






7. Remove the intake manifold mounting bolts.






8. Disconnect the EGR valve connector (A) and the PCV hose (B).





9. Remove the engine wire harness holder (C) and the dipstick (D).

10. Remove the intake manifold/chamber assembly (A) from the cylinder head.





11. Disassemble the intake manifold/chamber assembly.

NOTE: Refer to the Exploded View if needed during this procedure.

Installation

1. Reassemble the intake manifold/chamber assembly.

NOTE: Refer to the Exploded View if needed during this procedure.

2. Install the intake manifold/chamber assembly (A) with a new gasket (B).

NOTE: Tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.






3. Loosen the intake manifold bracket mounting bolts (A, B), then loosely install the intake manifold mounting bolts (C, D).





4. Tighten the bolts in the numbered sequence shown.

5. Install the engine wire harness holder (A) and the dipstick (B).





6. Connect the PCV hose (C) and the EGR valve connector (D).

7. Install the throttle body (A) with a new gasket (B).






8. Connect the brake booster vacuum hose (A), and install the water bypass hose (B) to the clamp.





9. Connect the engine wire harness connectors, and install the wire harness clamps to the intake manifold chamber:

- Throttle actuator connector
- MAP sensor connector

10. Install the air cleaner Service and Repair.

11. Install the engine cover (A).