Gear Lockout Solenoid: Service and Repair

M/T Reverse Lockout Solenoid Disassembly/Reassembly

NOTE: Use fender covers to avoid damaging painted surfaces.

1. Do the battery removal procedure.

2. Remove the air cleaner assembly Service and Repair.

3. Support the under engine/transmission with a floor jack.






4. Remove the upper transmission mount bracket mounting bolts (A).

NOTE: Do not remove the TORX bolt (B) from the upper transmission mount. If the TORX bolt is removed, the upper transmission mount must be replaced as an assembly.






5. Remove the upper transmission mount bracket base (A), and disconnect the ground cable (B).





6. Disconnect the reverse lockout solenoid connector.

7. Remove the reverse lockout solenoid (A), the select lock pin (B), and the select lock pin spring (C).






8. Remove the pin (A) and the select lock cam (B).





9. Install the components of the reverse lockout solenoid in the reverse order of removal.

10. Clean any the dirt and oil from the sealing surface of the reverse lockout solenoid and the transmission housing.

11. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, 08718-0004, or 08718-0009 evenly to the transmission housing mating surface of the reverse lockout solenoid. Install the component within 5 minutes of applying the liquid gasket.

NOTE:

- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.





12. Install the select lock pin spring (A), the select lock pin (B), and the reverse lockout solenoid (C) with the flange bolts.





13. Connect the reverse lockout solenoid connector.

14. Install the upper transmission mount bracket base (A) with new bolts, and connect the ground cable (B) by installing its mount bolt.






15. Install the new upper transmission mount bracket mounting bolts (A).

NOTE: If the TORX bolt (B) was removed by mistake during removal, the upper transmission bracket must be replaced as an assembly.





16. Remove the floor jack that support the engine/transmission.

17. Install the air cleaner assembly Service and Repair.

18. Do the battery installation procedure.