Fuel Tank Unit Removal and Installation

Fuel Tank Unit Removal and Installation

Special Tools Required

- Fuel pump module locknut wrench 07AAA-SNAA100

Removal

1. Remove the fuel tank. Service and Repair

2. Disconnect the fuel tank unit 4P connector.

3. Using the special tool, loosen the locknut (A).






4. Remove the locknut (A) and the fuel tank unit (B).






Installation

1. Temporarily attach a new base gasket (A) to the fuel tank unit (B), then insert the fuel tank unit partially into the fuel tank.
NOTE:

- Be careful not to damage the new base gasket.

- Be careful not to bend the fuel gauge sending unit.

- Do not coat the base gasket with oil.





2. Transfer the base gasket (A) from the fuel tank unit onto the fuel tank.

3. Align the marks (B) on the fuel tank and the fuel tank unit, then insert the fuel tank unit into the fuel tank until it sits on the base gasket.
NOTE: To prevent a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched.






4. Install the new locknut plate (A) and new locknut (B).






5. Using the special tool, tighten a locknut (A) to the specified torque.
NOTE:

- After tightening, make sure the marks are still aligned.

- After installation, check the base gasket, visually or by hand, to make sure it is not pinched.

6. Connect the fuel tank unit 4P connector.

7. Install the fuel tank. Service and Repair