Cam Chain Installation

Cam Chain Installation

NOTE: Keep the cam chain away from magnetic fields.

1. Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the crankshaft sprocket with the pointer (B) on the oil pump.





2. Set the No. 1 piston at TDC. The "UP" mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the camshaft sprocket should line up with the top edge of the head.





3. Install the cam chain on the crankshaft sprocket with the colored piece (A) aligned with the TDC mark (B) on the crankshaft sprocket.





4. Install the cam chain on the camshaft sprocket with the pointers (A) aligned with the three colored pieces (B) as shown.





5. Apply new engine oil to the threads of the cam chain tensioner mounting bolt (A).





6. Install the cam chain tensioner (B) and cam chain guide (C).
7. Install the cam chain tensioner slider, and tighten the bolt loosely.





8. Apply new engine oil to the sliding surface of the cam chain tensioner slider (A).





9. Rotate the cam chain tensioner slider clockwise to compress the cam chain tensioner, and install the remaining bolt, then tighten the bolts.
10. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal.
11. Remove old liquid gasket from the chain case mating surfaces, bolts, and bolt holes.
12. Clean and dry the chain case mating surfaces.
13. Install the CKP pulse plate (A) on the crankshaft (B).





14. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the chain case. Install the component within 5 minutes of applying the liquid gasket.

NOTE:
^ Apply a 1.5 mm wide bead of liquid gasket along the broken lines (A).
^ Apply a 3.0 mm wide bead of liquid gasket to the engine block upper surface contact areas (B) on the chain case.
^ If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
^ If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.





15. Install the chain case (A).

NOTE:
^ Wait at least 30 minutes to allow liquid gasket to cure before filling the engine with oil.
^ Do not run the engine for at least 3 hours after installing the chain case.





16. Install the harness clamps (A), and connect the crankshaft position (CKP) sensor connector (B).





17. Install the side engine mount/bracket assembly (A), then tighten the mounting bolts and support nuts in the numbered sequence shown.





18. Install the ground cable (B).
19. Install the oil pan.
20. Install the crankshaft pulley.
21. Install the cylinder head cover.
22. Install the water pump pulley.
23. With A/C: Install the idler pulley.





24. Install the alternator bracket mounting bolts.





25. Install the drive belt and adjust it.
26. Install the splash shield.
27. Install the front wheels.
28. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure.