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Electronic Control System

Electronic Control System

Functional Diagram

The electronic control system consists of the powertrain control module (PCM), sensors, and solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all conditions.

The PCM receives input signals from sensors, switches, and other control units, processes data, and outputs signals for the engine control system and the A/T control system. The A/T control system includes shift control, grade logic, control, clutch pressure control, and lock-up control.

The PCM switches the shift solenoid valves and the A/T clutch pressure control solenoid valves to control shifting transmission gears and lock-up torque converter clutch.





Shift Control

The PCM instantly determines which gear should be selected by various signals sent from sensors and switches, and it actuates shift solenoid valves A, B, C, D, and E to control gear selection.

A grade logic control system has been adopted to control shifting in D and D3. The PCM compares actual driving conditions with programmed driving conditions, based on the input from the accelerator pedal position sensor, the engine coolant temperature sensor, the barometric pressure sensor, the brake pedal position switch signal, and the shift lever position signal, to control shifting while the vehicle is ascending or descending a slope.





The PCM turns shift solenoid valves A, B, C, D, and E ON and OFF to control gear selection. The combination of driving signals to shift solenoid valves A, B, C, D, and E are shown in the table.





Grade Logic Control: Ascending Control

When the PCM. determines that the vehicle is climbing a hill in D and D3, the system extends the engagement area of 2nd, 3rd, and 4th gears to prevent the transmission from frequently shifting between 2nd and 3rd gears, between 3rd and 4th gears, and between 4th and 5th gears. The PCM. does this so the vehicle can run smooth and have more power when needed.

Shift programs stored in the PCM between 2nd and 3rd gears, between 3rd and 4th gears, and between 4th and 5th gears, enable it to automatically select the most suitable gear according to the magnitude of a gradient.





Grade Logic Control: Descending Control

When the PCM. determines that the vehicle is going down a hill in D and D3, the upshift speed from 4th to 5th gear, from 3rd to 4th gear, and from 2nd to 3rd gear (when the throttle is closed) becomes faster than the set speed for flat road driving to extend the 4th gear, 3rd gear, and 2nd gear driving area. This, in combination with engine braking from the deceleration lock-up, achieves smooth driving when the vehicle is descending. There are three descending modes with different 4th gear driving areas, 3rd gear driving areas, and 2nd gear driving areas according to the magnitude of a gradient stored in the PCM. When the vehicle is in 5th gear or 4th gear, and you are decelerating when you are applying the brakes on a steep hill, the transmission will downshift to lower gear. When you accelerate, the transmission will then return to a higher gear.





Shift-Hold Control

When negotiating winding roads, the throttle is suddenly released and the brakes are applied, as is the case when decelerating at the entrance of a curve, shift-hold control keeps the transmission in its current (lower) ratio as it negotiates the corner and accelerates out.

When the vehicle is driven aggressively on a winding road, the PCM will extend the engagement time of 3rd gear and 4th gear to prevent the transmission from frequently shifting between 3rd, 4th, and 5th gears. This allows the driver to have more control for both acceleration and deceleration.

The PCM monitors the average change in the vehicle speed and throttle over time. When these values exceed those for normal driving conditions, the up-shift from 3rd to 4th gear and 4th to 5th gear is delayed. This gives more control over power, and the engine braking when the driver is driving aggressively around winding roads. The transmission will resume the normal upshift pattern after the PCM determines that normal driving has resumed.





Clutch Pressure Control

The PCM actuates A/T clutch pressure control solenoid valves A, B, and C to control the clutch pressure. When shifting between lower and higher gears, the clutch pressure regulated by A/T clutch pressure control solenoid valves A, B, and C engages and disengages the clutch smoothly.

The PCM receives input signals from the various sensors and switches, processes data, and outputs current to A/T clutch pressure control solenoid valves A, B, and C.





Lock-up Control

Shift solenoid valve E controls the hydraulic pressure to switch the lock-up shift valve ON and OFF. The PCM actuates shift solenoid valve E and A/T clutch pressure control solenoid valve A to start lock-up. A/T clutch pressure control solenoid valve A applies and regulates hydraulic pressure to the lock-up control valve to control the volume of the lock-up.

The lock-up mechanism operates in D (2nd, 3rd, 4th, and 5th gears), and in D3 (2nd and 3rd gears).




PCM A/T Control System Electrical Connections:




PCM A/T Control System Inputs and Outputs (Part 1):




PCM A/T Control System Inputs and Outputs (Part 2):




PCM A/T Control System Inputs and Outputs (Part 3):




PCM A/T Control System Inputs and Outputs (Part 4):