Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Except PZEV

Crankshaft Pulley Removal and Installation

Special Tools Required
^ Holder handle 07JAB-001020B
^ Crankshaft pulley holder 070AB-RJA0100
^ Socket, 19 mm 07JAA-001020A or a commercially available 19 mm socket

Removal

1. Remove the front wheels.
2. Remove the splash shield.
3. Remove the drive belt.
4. Hold the pulley with the holder handle (A) and the holder attachment (B).





5. Remove the bolt with a 19 mm socket (C) and a breaker bar, then remove the crankshaft pulley.

Installation

1. Clean the crankshaft pulley (A), the crankshaft (B), the bolt (C), and the washer (D). Lubricate with new engine oil as shown.





2. Install the crankshaft pulley, and hold the pulley with the holder handle (A) and the holder attachment (B).





3. Tighten the bolt to 49 N-m (5.0 kgf-m, 36 lbf-ft) with a torque wrench and 19 mm socket (C). Do not use an impact wrench. If the pulley bolt or crankshaft are new, tighten the bolt to 177 N-m (18.0 kgf-m, 130 lbf-ft), then remove the bolt and tighten it to 49 N-m (5.0 kgf-m, 36 lbf-ft).
4. Tighten the pulley bolt an additional 90°.
5. Install the drive belt.
6. Install the splash shield.
7. Install the front wheels.