Headliner: Service and Repair

Headliner Removal/Installation

Special Tools Required
KTC trim tool set SOJATP2014

NOTE:
- Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.
- When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
- Take care not to bend and scratch the headliner.
- Be careful not to damage the dashboard and other interior trim.

1. Remove these items:
- A-pillar trim, both sides
- B-pillar upper trim, both sides
- Rearview mirror
- Spot lights
- Ceiling light




2. From both sides, remove the caps (A), and remove the self-tapping ET screws, then remove the sunvisor (B). Push in the tab (C), and twist the holder (D), then remove it.




3. Lower the grab handle, then remove the caps (A). Remove the self-tapping ET screws, then remove the grab handle (B). Remove the remaining grab handles.




4. Remove the headliner (A).
1. Remove the upper portion of the C-pillar trim (B) from each side.
2. Remove the remaining front door opening trim (C) and rear door opening trim (D) from each roof portion.
3. Detach the rear clips (E) by pulling the headliner down.
4. With the help of an assistant, lower the headliner.
5. Remove the cushion tape (F), then remove the roof harness (G) from the headliner.
6. Remove the headliner through the front passenger's door opening.




5. If necessary, remove the bolts, then remove the grab handle bracket (A). Remove the remaining grab handle brackets, if necessary.
6. Install the headliner in the reverse order of removal, and note these items:
- When reinstalling the headliner through the door opening, be careful not to fold or bend it. Also, be careful not to scratch the body.
- If the threads on a visor or grab handle screw are worn out, use an oversized self4apping ET screw (P/N 90137-SOA-003) made specifically for this application.
- Check that both sides of the headliner are securely attached to the trim.
- Replace any clips that remain in the roof during removal. Reinstall the clips back in the headliner before installation.