Bearing Hub/Secondary Shaft
BEARING HUBBearing Replacement
NOTE: Check the bearing for wear, damage, and rough movement. If the bearing is worn or damaged, replace it.
1. Remove the bearing from the bearing hub using a bearing separator and a press as shown.
2. Install the new bearing on the bearing hub using the special tool and a press as shown.
SECONDARY SHAFT
Inspection
NOTE: Lubricate all parts with ATF during assembly.
1. Assemble the parts below on the secondary shaft.
2. Measure the clearance between the 38 x 56.5 mm splined washer and cotters with a feeler gauge.
3. If the clearance is out of tolerance, remove the splined washer, and measure the thickness.
4. Select and install a new splined washer, then recheck.
5. After replacing the splined washer, make sure that the clearance is within tolerance.
6. Remove the 27 x 47 x 5 mm thrust washer from the mainshaft.
7. Assemble the parts below on the secondary shaft.
NOTE: Do not assemble the O-rings during inspection.
8. Set the dial indicator to the 2nd gear as shown.
9. Hold the 27 x 47 x 5 mm thrust washer against the clutch assembly, and measure the 2nd gear axial clearance while moving the 2nd gear.
10. If the clearance is out of tolerance, remove the 37 x 55 mm thrust shim and measure the thickness.
11. Select and install anew thrust shim, then recheck.
12. After replacing the thrust shim, make sure that the clearance is within tolerance.
13. Be sure to install the 27 x 47 x 5 mm thrust washer on the mainshaft.
SECONDARY SHAFT IDLER GEAR
Bearing Replacement
NOTE: Check the bearing for wear, damage, and rough movement. If the bearing is worn or damaged, replace it.
1. Place the secondary shaft idler gear in a vise with soft jaws.
2. Remove the bearing from the secondary shaft idler gear using the special tool as shown.
3. Install the new bearing on the secondary shaft idler gear using the special tool and a press as shown.