Used Belt

NOTE:
- Use this procedure when reusing the timing belt.
- Install the timing belt and timing balancer belt in the reverse order of removal; Only key points are described here.
- Clean the middle and lower covers before instep ration.

1. Remove the balancer belt drive pulley.
2. Set the timing belt drive pulley so that the No. 1 piston is at Top Dead Center (TDC).
3. Set the camshaft pulleys so that the No. 1 piston is at TDC.





4. Install the special tool on the intake camshaft pulley.





5. Install the timing belt.

NOTE:
- If the auto-tensioner has extended and the timing belt cannot be installed, remove and compress the auto-tensioner.
- Take care not to damage the timing belt when installing it.
- Make sure the timing belt drive pulley and camshaft pulleys are at TDC.

6. Remove the special tool.





7. Tighten the maintenance bolt to make the auto-tensioner functional.
8. Install the timing balancer belt drive pulley and lower cover.
9. Install the crankshaft pulley, then tighten the pulley bolt.
10. Rotate the crankshaft pulley about five or six turns counterclockwise so that the timing belt positions on the pulleys.
11. Make sure the crankshaft pulley and camshaft pulleys are at TDC.
12. If either camshaft and crankshaft pulley is not positioned at TDC, remove the timing belt and adjust the positioning, then reinstall the timing belt.
13. Set the crankshaft pulley so that the No. 1 piston is at TDC.
14. Remove the crankshaft pulley and lower cover.
15. Loosen the adjusting nut 2/3-1 turn, and verify that the timing balancer belt adjuster moves freely.
16. Retighten the adjusting nut.
17. Align the rear balancer shaft pulley by using a 6 x 100 mm bolt or equivalent as a tool.
- Scribe a line 74 mm (2.9 inch) from the end of the bolt. Insert the bolt into the maintenance hole to the scribed line.
18. Align the groove on the front balancer shaft pulley with the pointer on the oil pump housing.
19. Install the timing balancer belt. Loosen the adjusting nut 2/3-1 turn to tension the timing balancer belt.
20. Remove the 6 x 100 mm bolt, then install the 12 mm sealing bolt.
21. Install the lower cover and crankshaft pulley, then tighten the pulley bolt.
22. Turn the crankshaft pulley about one turn counterclockwise, then tighten the adjusting nut.
23. Install the rubber seal around the adjusting nut.

NOTE: Do not loosen the adjusting nut.

24. After installation, adjust the tension of each belt.
25. Enter the anti-theft code for the radio, then enter the customer's radio station presets.