Operation CHARM: Car repair manuals for everyone.
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Assembly

Assemble
1.Apply engine oil to piston pin holes in piston and connecting rod.




2. Connecting rod to piston.





3. Piston pin to piston and connecting rod using Piston Pin Remover/Installer Kit.

NOTE: Before installing pin to piston, set Piston Pin Remover/Installer Kit to E-4 for proper pin installation.

4. Place the piston in Piston Pin Remover/Installer Kit so the arrow mark on piston head faces up.

IMPORTANT
There are two types of first rings, marked and unmarked. When installing a new unmarked first ring it is not necessary to distinguish its top from bottom (i.e., either side can face upward, but when reinstalling a used one be sure to distinguish its top from bottom as it was installed before removal and direct topside upward).





5. Piston ring to piston:
- When using marked rings: First and second piston ring(s) have R or T mark. When installing these piston rings to piston, face the marked side of each ring to the top of piston.
- Upper compression ring differs from lower compression ring in thickness, shape and color of the surface contacting cylinder wall.
- When installing oil ring, install the spacer first and then the two rails.





6. After installing compression and oil rings, align their end gaps.