Oil Cooler: Service and Repair

Oil Cooler





Removal

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.

2. Drain the engine cooling system. For additional information, refer to Engine Cooling Cooling System Draining, Filling and Bleeding.

3. Remove the generator. For additional information, refer to Charging System Service and Repair.

4. NOTICE: If metal or aluminum material is present in the oil cooler, mechanical concerns exist. Failure to correct these concerns may cause engine failure.

Remove the 6 bolts and the oil cooler.

- Discard the gaskets.

- Inspect the oil cooler.

Installation

1. NOTE: Clean the sealing surfaces with metal surface prep. Follow the directions on the packaging. Inspect the mating surfaces.

Using new gaskets, install the oil cooler and the 6 bolts.

- Tighten in the sequence shown to 10 Nm (89 lb-in).





2. Install the generator. For additional information, refer to Charging System Generator.

3. Fill and bleed engine cooling system. For additional information, refer to Engine Cooling Cooling System Draining, Filling and Bleeding.