Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Cylinder Head Assembly

Cylinder Head

Position the new LH and RH cylinder heads and gaskets. Install new bolts and tighten in the sequence shown in 6 stages.
Stage 1: Tighten to 40 Nm (30 lb-ft).
Stage 2: Tighten to 90 Nm (66 lb-ft).
Stage 3: Loosen one full turn.
Stage 4: Tighten to 40 Nm (30 lb-ft).
Stage 5: Tighten 90 degrees.
Stage 6: Tighten 90 degrees.





Bolt re-usability

NOTE: New cylinder head bolts must be installed. They are a torque-to-yield design and cannot be reused.

Surface Variation -- Head-to-block, Head-to-manifolds And Surface Variation -- Warpage













a Specification 82.4 mm (3.2441 in) diameter gauge.

Camshaft Bearing Cap

Tighten the LH camshaft bearing cap bolts in the sequence shown in 2 stages.
Stage 1: Tighten to 10 Nm (89 lb-in).
Stage 2: Individually loosen and then tighten each camshaft bearing cap to 10 Nm (89 lb-in).






Tighten the RH camshaft bearing cap bolts in the sequence shown in 2 stages.
Stage 1: Tighten to 10 Nm (89 lb-in).
Stage 2: Individually loosen and then tighten each camshaft bearing cap to 10 Nm (89 lb-in).






Intake Manifold Specifications

Exhaust Manifold Specifications

Camshaft Gear/Sprocket Torque Specifications