Part 2

Engine











Disassembly (Steps 38-74)
38. Disconnect the bubbler tube from the SC.





39. Remove the 2 bolts and the wiring harness retaining bracket.





40. Detach the 2 wiring harness pin-type retainers.





41. Disconnect the PCV valve electrical connector.





42. Disconnect the 4 RH fuel injector electrical connectors.





43. Disconnect the fuel rail pressure and temperature sensor electrical connector.





44. Remove the nut and the RH radio interference capacitor.





45. Disconnect the EGR valve electrical connector.





46. Detach the wiring harness from the RH coil-on-plug cover stud bolt.





47. Detach the wiring harness retainers from the RH valve cover stud bolts.





48. Remove the bolt, stud bolt and the RH coil-on-plug cover.





49. Disconnect the 4 RH coil-on-plug electrical connectors.
^ Remove the 4 RH coil-on-plugs.





50. Disconnect the engine oil pressure (EOP) switch electrical connector and the 2 wiring harness pin-type retainers.





51. Disconnect the camshaft position (CMP) sensor electrical connector.





52. Disconnect the intake air temperature 2 (IAT2) sensor electrical connector.





53. Disconnect the 4 LH fuel injector electrical connectors.





54. Remove the nut and the LH radio interference capacitor.





55. Detach the wiring harness retainers from the LH valve cover stud bolts.





56. Remove the 2 bolts and the LH coil-on-plug cover.





57. Disconnect the 4 LH coil-on-plug electrical connectors.
^ Remove the 4 LH coil-on-plugs.





58. Remove the wiring harness assembly from the engine.
59. Disconnect the intake manifold-to-coolant tube assembly hose.





60. Remove the 14 bolts and the intake manifold assembly.
^ Remove and discard the 2 intake manifold gaskets.





61. Remove the stud bolt, 3 bolts and the RH engine support insulator bracket.





62. Remove 8 nuts and the RH exhaust manifold.
^ Discard the nuts and gaskets.





63. Clean and inspect the RH exhaust manifold.
64. Remove and discard the 8 RH exhaust manifold studs.
65. Remove the 4 bolts and the LH engine support insulator bracket.





66. Remove 8 nuts and the LH exhaust manifold.
^ Discard the nuts and gaskets.





67. Clean and inspect the LH exhaust manifold.
68. Remove and discard the 8 LH exhaust manifold studs.
69. Remove the 3 coolant tube assembly bolts.





70. Remove the oil level indicator, the bolt and the oil level indicator tube.
^ Remove and discard the oil level indicator tube O-ring seal.





71. Remove the 3 bolts and the coolant tube assembly.





72. CAUTION: A new oil cooler must be installed or severe damage to the engine can occur.

Remove the 6 bolts and the oil cooler.
^ Discard the oil cooler and the gaskets.





73. Remove the 8 bolts and the oil filter adapter.
^ Discard the oil filter adapter gasket.





74. NOTE: LH shown, RH similar.

Remove the LH and RH block drain plugs.