Part 3

Cylinder Head











Installation (Steps 75-113)
75. Attach the 2 wiring harness pin-type retainers.





76. Install the wiring harness retaining bracket and the 2 bolts.
^ Tighten to 10 Nm (89 lb-in).





77. Connect the bubbler tube from the supercharger (SC).





78. Connect the LH heated oxygen sensor (HO2S) electrical connector and pin-type retainer.





79. Attach the 2 wiring harness pin-type retainers (1 shown) to the coolant tube assembly bracket.





80. Connect the cylinder head temperature (CHT) sensor electrical connector.





81. Install a new gasket, the throttle (TB) and spacer assembly and the 4 bolts.
^ Tighten to 10 Nm (89 lb-in).





82. Connect the TB control electrical connector.





83. Connect the TP sensor electrical connector.





84. Install and connect the crankcase ventilation tube.





85. Install the EGR tube.
^ Tighten to 39 Nm (29 lb-ft).





86. Install the 3 SC drive belt idler pulleys and the 3 bolts.
^ Tighten the heavy load idler pulley (closest to centerline of engine) to 48 Nm (35 lb-ft).
^ Tighten the smooth idler pulley and the grooved idler pulley to 25 Nm (18 lb-ft).





87. Install the coolant pump pulley and the 4 bolts.
^ Do not tighten the bolts at this time.





88. Install the accessory drive belt idler pulley (grooved) and the bolt.
^ Tighten to 25 Nm (18 lb-ft).





89. Install the accessory drive belt idler pulley (smooth) and the stud bolt.
^ Tighten to 25 Nm (18 lb-ft).





90. Install the accessory drive belt tensioner and the bolt.
^ Tighten to 25 Nm (18 lb-ft).





91. Install the alternator, 2 bolts and the stud bolt.
^ Tighten to 50 Nm (37 lb-ft).





92. Attach the 2 wiring harness pin-type retainers to the generator.





93. Connect the generator electrical connector.





94. Install the power steering pump and reservoir assembly and the 3 bolts.
^ Tighten to 25 Nm (18 lb-ft).





95. Install the power steering reservoir bracket bolts.
^ Tighten to 25 Nm (18 lb-ft).





96. Install the power steering tube bracket bolt.
^ Tighten to 10 Nm (89 lb-in).





97. Install the power steering tube bracket nut.
^ Tighten to 10 Nm (89 lb-in).





98. Position the SC drive belt and install the SC drive belt tensioner and bolt.
^ Tighten to 48 Nm (35 lb-ft).





99. Rotate the accessory drive belt tensioner clockwise and install the accessory drive belt.





100. Tighten the 4 coolant pump pulley bolts to 25 Nm (18 lb-ft).





101. Connect the coolant hose from the charge air cooler (CAC).





102. Install the thermostat housing assembly and the 2 nuts.
^ Tighten to 25 Nm (18 lb-ft).





103. Connect the engine coolant temperature (ECT) sensor electrical connector.





104. Connect the 2 upper radiator hoses to the intake manifold.





105. Connect the 2 coolant vent hoses to the intake manifold.





106. Install the coolant tube bracket nut.





107. Connect the coolant hose to the thermostat housing.





108. Install the special tool.





109. Install the special tool.





110. Using the special tools, remove the engine from the work stand.





111. Install the engine/transmission spacer plate.





112. Install the flywheel and the 8 bolts.
^ Tighten to 80 Nm (59 lb-ft) in the sequence shown.





113. Install the engine into the vehicle.