Caliper Removal and Installation, Front

Brake Caliper - 5.4L

Disc Brake System - Exploded View 5.4L (Part 1):

Disc Brake System - Exploded View 5.4L (Part 2):

Removal and Installation

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

1. Remove the wheel and tire.
2. Remove the brake pads.
3. Remove the brake caliper flow bolt and discard the 2 copper washers.
^ To install, tighten to 48 Nm (35 lb-ft).
^ Install new copper washers.

4. CAUTION: Do not remove the bolts securing the 2 caliper halves together. Do not attempt to separate the 2 caliper halves or damage to components may occur.

Remove the 2 brake caliper anchor plate bolts and the brake caliper.
^ To install, tighten to 40 Nm (30 lb-ft).
5. To install, reverse the removal procedure.
^ Bleed the brakes.