Part 2

Transaxle

Assembly (Steps 34-66)





34. Install the intermediate/overdrive band servo piston return spring.





35. Install the intermediate/overdrive servo piston.





36. Install the O-ring seal.





37. NOTE: The 3 bolts must be loosely installed, then tightened in a crisscross sequence to compress the intermediate/overdrive spring evenly.

Install the intermediate/overdrive band servo piston cover.
^ Tighten to 13 Nm (10 ft. lbs.).





38. Install the shifter assembly and bolt.
^ Tighten to 13 Nm (10 ft. lbs.).





39. NOTE: Lubricate the O-ring with clean automatic transmission fluid prior to assembly.

Install the new O-rings on the manual lever shaft.





40. Install the manual lever shaft.





41. NOTE: The roll pin does not need to sit flush with the shifter assembly.

Install a new manual lever shaft roll pin.





42. Loosely install the transmission range (TR) sensor.





43. NOTE: The neutral drive accumulator springs are thinner than the 1-2 accumulator springs.

Install the thinner and longer neutral drive accumulator springs.





44. Install the neutral drive accumulator piston.





45. Install the 1-2 accumulator springs.





46. Install the 1-2 accumulator piston.





47. Inspect the seals. Lubricate the seals in clean automatic transmission fluid. Install the transaxle internal harness electrical connector.





48. NOTE: Make sure that the manual valve is in the manual control valve shift lever.

NOTE: Do not fully tighten the bolts at this stage.

Install the main control valve body.





49. Tighten the main control valve body retaining bolts.
^ Tighten the bolts in the sequence shown.
^ Tighten to 9 Nm (80 inch lbs.).





50. NOTE: it is necessary to connect the connectors in the same positions as noted in disassembly. Connector color letters are cast in the solenoid body.

Install the main control wiring harness, connect the electrical connectors and install the ground wire bolt.
1 Solenoid SSC; Color N (Neutral/White).
2 Solenoid SSE; Color G (Green).
3 Solenoid SSD; Color L (Blue).
4 Solenoid EPC; Color B (Black).
5 Solenoid SSA; Color N (Neutral).
6 Solenoid SSB; Color B (Black).
^ Tighten to 10 Nm (89 inch lbs.).





51. Install the fluid filter.





52. Connect the transmission fluid temperature (TFT) sensor.





53. Apply a bead 1.5 mm diameter of sealer to the transaxle fluid pan.





54. Install the transaxle fluid pan.
^ Tighten to 7 Nm (62 inch lbs.).
55. Rotate the transaxle 180 degrees.





56. Install the low/reverse clutch piston.





57. NOTE: Be sure the low/reverse clutch return spring is installed so that the tabs are facing up.

Install the low/reverse clutch return spring.





58. Install the bevel ring with the outer edge of the beveled ring up towards the top of the case.





59. Inspect the position of the bevel ring.
1 Make sure the low/reverse clutch piston is seated.
2 Make sure the bevel ring is installed with the inside edge facing down.





60. Install the low one-way clutch inner race.





61. NOTE: The opening of the retaining ring must be at the 10 o'clock position.

Install the low one-way clutch retaining ring.





62. Install the low/reverse plates and pressure plate and bevel ring/wave spring.





63. Install the low reverse clutch plate selective retaining ring.
^ Check the clutch clearance.





64. NOTE: Make sure that the snap ring is installed before installing the planet assembly.

Install the planet assembly.





65. CAUTION: The edge of the planet assembly must fit flush with the transaxle case.

Inspect the planet assembly installation.





66. CAUTION: The planet assembly must only rotate counterclockwise.

Check to make sure that the one way clutch is correctly installed.
^ Rotate the planet assembly clockwise and counterclockwise.