Alternator: Service and Repair
GENERATORRemoval and Installation
1. Disconnect the battery.
2. With the vehicle in NEUTRAL, position it on a hoist.
3. Remove the 6 bolts and the engine heat shield.
- To install, tighten to 10 Nm (89 lb-in).
4. Remove the 2 screws and the accessory drive splash shield.
- To install, tighten to 5 Nm (44 lb-in).
5. Rotate the front end accessory drive belt tensioner clockwise and position the front end accessory drive belt aside.
6. Release the 2 retainers and remove the lower generator air duct.
7. Disconnect the generator electrical connector.
8. Position the protective cover aside, remove the nut and position the generator B+ terminal aside.
- Discard the nut.
- To install, tighten to 8 Nm (71 lb-in).
9. Remove the 2 nuts and the generator splash shield.
- To install, tighten to 25 Nm (18 lb-ft).
10. Remove the generator bolt.
- To install, tighten to 47 Nm (35 lb-ft).
11. Remove the 2 generator nuts.
- To install, tighten to 47 Nm (35 lb-ft).
12. Remove the engine roll restrictor mount bolt.
- To install, tighten to 48 Nm (35 lb-ft).
13. NOTE: This step requires an assistant.
Position the engine forward and remove the generator.
14. If necessary, remove the 2 generator stud bolts.
- To install, tighten to 24 Nm (18 lb-ft).
15. If necessary, remove the bolt and the generator upper air duct.
- To install, tighten to 12 Nm (9 lb-ft).
16. If necessary, remove the cap, nut and position the radial adapter aside.
- To install, tighten to 11 Nm (8 lb-ft).
17. To install, reverse the removal procedure.
GENERATOR, PZEV
Part 1:
Part 2:
Removal and Installation
1. Disconnect the battery.
2. With the vehicle in NEUTRAL, position it on a hoist.
3. Remove the 2 screws and the accessory drive splash shield.
- To install, tighten to 5 Nm (44 lb-in).
4. Rotate the front end accessory drive belt tensioner clockwise and position the front end accessory drive belt aside.
5. Remove the 2 nuts and the generator heat shield.
- To install, tighten to 25 Nm (18 lb-ft).
6. Release the 2 retainers and the generator lower air duct.
7. Disconnect the generator electrical connector.
8. Position the protective cover aside, remove the nut and position the generator B+ terminal aside.
- Discard the nut.
- To install, tighten to 8 Nm (71 lb-in).
9. Remove the generator bolt.
- To install, tighten to 47 Nm (35 lb-ft).
10. Remove the 2 generator nuts.
- To install, tighten to 47 Nm (35 lb-ft).
11. Remove the engine roll restrictor mount bolt.
- To install, tighten to 48 Nm (35 lb-ft).
12. NOTE: This step requires an assistant.
Position the engine forward and remove the generator.
13. If necessary, remove the 2 generator stud bolts.
- To install, tighten to 24 Nm (18 lb-ft).
14. If necessary, remove the 3 nuts and the generator upper air duct.
- To install, tighten to 4 Nm (35 lb-in).
15. If necessary, remove the cap, nut and position the radial adapter aside.
- To install, tighten to 11 Nm (8 lb-ft).
16. To install, reverse the removal procedure.