Operation CHARM: Car repair manuals for everyone.
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Part 2 of 4

Item 23: Reverse Brake Drum Retaining Ring Assembly Note





1. CAUTION: The low/reverse brake drum must be pulled forward to install the low/reverse planet retaining ring.

Install the retaining ring.

Item 27: Forward Planet Assembly Assembly Note





1. NOTE: The No. 13 bearing must be correctly seated in the forward planet assembly so the sun gear can be installed correctly.

Install the forward planetary assembly.

Item 35: Intermediate Servo Retaining Ring Assembly Note





1. Using the special tool, install the retaining ring.

Item 37: Intermediate Clutch Drum Bearing No. 4 Assembly Note





1. Using the special tools, measure from the top of the gauge bar to center support ledge in case at four places 90 degrees apart.
^ Add the four measurements, divide by four, and record as dimension A.





2. CAUTION: The torque specifications are critical for this procedure. Failure to use the correct torque specifications may cause transmission damage.

Install the special tool.
1 Install the special tool and the screws using the two pump screw locations at approximately 6 and 12 o'clock positions.
2 Tighten the center screw.





3. NOTE: Align the disc holes on special tool with the slot in gauge bar for correct measurement.

Measure the distance from the top of the gauge bar to the drum bearing surface through the hole in the disc and record as dimension
13. Repeat measurement 180 degrees opposite side of the special tool and record as dimension C.
4. Add dimension B to C, divide by two and record as dimension D.
Subtract A from D, and record as dimension E .





6. Select bearing from the chart, using dimension E.





7. Install the selected No. 4 thrust washer on the direct clutch drum.
^ Coat the thrust washer with petroleum jelly.

Item 38: Intermediate Brake Band Assembly Note





1. NOTE: Make sure that the intermediate band apply strut is aligned with the band notch.

NOTE: If the intermediate band is reused, it must be installed in the same position as when removed.

NOTE: The intermediate band is new, and dark in color. This is a normal condition of the band. Hairline cracks in the band are also considered normal. Do not install a new band based solely on the color.

Install the intermediate band.

Item 39: Intermediate Brake Band Anchor Strut Assembly Note





1. Install the intermediate band anchor strut.





2. CAUTION: If the strut is installed incorrectly, transmission damage will occur.

Check to make sure that the intermediate band anchor strut is installed in the correct orientation to the case and adjustment screw.

Item 40: Intermediate Brake Band Adjusting Screw Assembly Note





1. Loosely install the screw.

Item 41: Intermediate Brake Band Apply Strut Assembly Note





1. Install the intermediate band apply strut.





2. CAUTION: If the strut is installed incorrectly, transmission damage will occur.

Check to make sure that the intermediate band apply strut is installed in the correct orientation to the case and piston rod.

Item 42: Center Support Assembly Assembly Note





1. NOTE: Align the center support screw hole with correct case hole.

Install the center support.

Item 43: Nut and Cage Assembly Assembly Note





1. Install the center support locknut and cage.

Item 44: Bolt Assembly Note





1. Loosely install the screw.


Item 45: Retaining Ring Assembly Note





1. CAUTION: Install the center support retaining ring with the tapered side facing up.

CAUTION: Make sure the notch opening is not obstructed by the center support retaining ring.

Install the center support retaining ring.
1 Make sure the center support retaining ring is installed with the tapered side facing up.
2 Make sure the opening of the center support retaining ring is positioned correctly.