Part 1 of 4
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Part 4 Of 4:
Special Tool(s)
NOTE: Inspect the transmission case and extension housing for the following:
^ stripped screw hole threads
^ gasket and mating surfaces for burrs or nicks
^ obstructions to vent and fluid passages
^ cracks or warpage
NOTE: Thoroughly clean the transmission case and extension housing in solvent and blow dry with compressed air.
NOTE: Lubricate all seals and the servo bores with clean automatic transmission fluid.
1. If installing a new transmission case bearing, carry out the steps listed.
2. Illustration 1 of 2. Assemble the components in the order indicated in the illustration and table.
3. Illustration 2 of 2. Assemble the components in the order indicated in the illustration and table.
Item 1: Transmission Case Assembly Note
1. WARNING: Make sure the lock pin on the bench-mounted holding fixture is secure. Failure to follow these instructions may result in personal injury.
Using the special tool, install the transmission into the bench with the converter housing facing up.
Item 2: Case Bearing Disassembly Note
1. Inspect case bearing for damage. Install a new component as necessary.
2. Using the special tool, remove the case bearing.
^ Use an oil stone to remove any nicks or burrs in the bearing case bore.
Item 2: Case Bearing Assembly Note
1. Assemble the special tools.
2. CAUTION: Make sure bearing seal ring is facing the drive handle.
Install the bearing on the special tools.
3. Using the special tool, tap case bearing into case bearing bore.
Item 3: Manual Control Lever Seal Assembly Note
1. Using the special tool, install the manual control lever shaft seal and lubricate it with petroleum jelly.
Item 4: Park Pawl Actuating Rod Assembly Note
1. Install the parking lever rod.
Item 5: Manual Control Valve Inner Lever Assembly Note
1. Assemble the manual valve inner lever and parking lever actuating rod as shown.
Item 6: Manual Control Lever Shaft Assembly Note
1. CAUTION: Align the flats on the manual valve inner lever with the flats on the manual control lever shaft.
Install the manual control lever shaft.
Item 7: Manual Control Lever Inner Nut Assembly Note
1. Install the manual valve inner lever onto the manual shaft and loosely install the nut.
Item 8: Manual Control Lever Shaft Retaining Pin Assembly Note
1. CAUTION: Use care not to damage the fluid pan rail surface when installing the retaining pin.
NOTE: Align the manual control lever shaft alignment groove with the manual control lever shaft spring pin bore in the transmission case.
Install the manual control lever shaft spring pin.
^ Tap the manual control lever shaft spring pin into the transmission case
Item 9: Manual Control Lever Inner Nut Assembly Note
1. CAUTION: To avoid damage, do not allow the wrench to strike the manual valve inner ever pin.
Tighten the nut.
Item 10: Output Shaft Thrust Washer No. 11 Assembly Note
1. CAUTION: The tabs on the output shaft thrust washer (No. 11) point into the case. Make sure the thrust washer is correctly seated.
Install the output shaft thrust washer (No. 11).
^ Coat the output shaft thrust washer with petroleum jelly
Item 13: Reverse Band Assembly Note
1. CAUTION: Make sure band is resting on the two anchor pins in the case.
Install the low/reverse band over the low/reverse brake drum.
Item 14: Reverse Brake Drum and Clutch Assembly Assembly Note
1. Install the low/reverse brake drum.
^ Rotate the low/reverse brake drum clockwise to install
Item 15: Reverse Brake Drum Lever Assembly Assembly Note
1. NOTE: The reverse band actuating lever must fit into the notches in the band.
Install the reverse band actuating lever into the reverse band
Item 18: Output Shaft Ring Gear Assembly Note
1. CAUTION: Do not damage the seal against the case during assembly.
Install the output shaft ring gear, hub and seal.
Item 19: Output Shaft Retaining Ring Assembly Note
1. CAUTION: Always install a new output shaft retaining ring.
Install a new output shaft retaining rind
Item 20: Output Shaft Sleeve Assembly Note
1. NOTE: Install the output shaft sleeve with the cone facing up. This sleeve will snap into place when correctly installed.
Install the output shaft sleeve.