Rear Liftgate Spoiler - Removal/Installation

Article No.
01-18-3

09/17/01

BODY - REAR LIFTGATE SPOILER - REMOVAL AND
INSTALLATION TIPS - ZX3 MODELS ONLY

FORD:
2002 FOCUS

ISSUE
Some Focus ZX3 model vehicles may require rear lift gate spoiler removal and re-installation as part of a normal repair process. This article should be used as a guide in the removal and re-installation process.

ACTION
Read this TSB in its entirety BEFORE beginning any repairs. Follow the removal and installation procedures as necessary.

SERVICE PROCEDURE

Inspect the inside of the spoiler for loose fit before repairs.

Refer to the parts listing table later in the TSB for parts required.

REMOVAL AND INSTALLATION

SPOILER & ADHESIVE REMOVAL FROM THE CAR

This procedure is for removal of the spoiler from the vehicle without damage to the lift gate or spoiler.

1. Apply 2" wide masking tape around the exterior of the spoiler on the lift gate for paint protection.

2. Use a 3 foot piece of fishing line (Spiderwire Spectra 2000 Braided 80 lb test) with handles tied to each end.

3. Place the line around one end of the spoiler. Start to cut through the adhesive at the upper left edge and work around the outside moving inboard.

4. Cut the adhesive using a sawing motion to cut through the adhesive foam tape.

NOTE
BE CAREFUL NOT TO CUT THE BOTTOM OF THE SPOILER.

5. Using two technicians, apply upward thumb only pressure to one side of the spoiler while sawing, lightly stressing the adhesive tape and slightly revealing a white push pin and stud. The inboard sides of the spoiler contain a push pin and stud.

NOTE
DO NOT USE ANY TOOLS TO REMOVE THE ADHESIVE RESIDUE FROM THE SPOILER. HEAT AND FRICTION WILL MELT THE PART.

6. Remove the residual adhesive on the lift gate surface by using a decal remover (rubber wheel).

7. Clean the surface with a 50/50 mixture of isopropyl alcohol and water to assure a clean surface.

ADHESIVE REMOVAL FROM THE SPOILER

1. Peel the tape from the spoiler at a 20 to 30 degree angle by hand and with a constant pressure. Try to remove the tape in one piece.

2. Clean the adhesive foam tape contact area of the spoiler using isopropyl alcohol.

RE-INSTALLATION OF SPOILER

1. Cut the foam tape (3M 5390 or Lord 171) to match the bottom of the spoiler.

2. Apply new foam tape using light pressure. When installing the tape, touch the tape as little as possible as it will affect adhesion.

3. Remove the tape backing with a razor blade.

4. Install the spoiler and lightly push it down to seat the push pin.





Part Block

OTHER APPLICABLE ARTICLES: NONE

WARRANTY STATUS: Eligible Under The Provisions Of Bumper To Bumper Warranty Coverage

OPERATION DESCRIPTION TIME

011803A Removal And 1.1 Hrs.
Re-Installation Of Lift Gate
Spoiler

DEALER CODING
CONDITION
BASIC PART NO. CODE
7044210 42

OASIS CODES: 108000