Operation CHARM: Car repair manuals for everyone.
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Duratec

Cylinder Block, Pistons, Crankshaft & Connecting Rod Dimensions:





Piston Pin, Camshaft, Valves & Cylinder Head Dimensions:










Install the five lower crankshaft main bearing caps.

NOTE: The main bearing shells are color coded.
^ Size A: 2.145 - 2.152 mm (green).
^ Size B: 2.142 - 2.147 mm (brown).
^ Size C: 2.135 - 2.142 mm (brown).
^ Size D: 2.130 - 2.137 mm (brown).

6. NOTE: Use main bearing shells of size "B" or "C" (refer to the previous step).





Tighten the main bearing and connecting rod bearing bolts.
1. Tighten the main bearing bolts in two stages.
^ Stage 1: 25 Nm.
^ Stage 2: 60 degrees.
2. Tighten the connecting rod bearing bolts in two stages.
^ Stage 1: 35 Nm.
^ Stage 2: 90 degrees