Fuel Delivery Module - Replacement Procedure

Article No.
04-5-6

03/22/04

^ DRIVEABILITY - FUEL SYSTEM - FUEL DELIVERY
MODULE (FDM) - REPLACEMENT PROCEDURE

^ ENGINE - FUEL SYSTEM - FUEL DELIVERY
MODULE (FDM) - REPLACEMENT PROCEDURE

FORD:
2001-2002 FOCUS

ISSUE

There is a new design fuel delivery module (FDM) available for service on 2000-2002 Focus vehicle built before 12/13/2001 at Wayne Assembly Plant, and built before 2/13/2002 at Hermosillo Assembly Plant.

ACTION




















If FDM replacement becomes necessary, replace with the new redesigned module. A redesigned fuel filter inlet tube (included with FDM) must also be installed, due to the FDM design changes. The new module is top-mounted in the tank and requires the removal of the retaining ring that attached the original FDM to the floor of the tank. A special cut-off tool (310-133), already provided to all dealerships, has been designed to cut the tabs of the retaining ring without damaging the fuel tank vapor barrier (inside surface of the tank). Refer to (Figures 1-6) for Service Procedure.





Parts Block

OTHER APPLICABLE ARTICLES: NONE

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage

OPERATION DESCRIPTION TIME

040506A Replace Fuel Delivery 1.9 Hrs.
Module, (Includes Time To
Remove, Modify And
Reinstall Fuel Tank And
Perform A Post Road Test
To Verify Repair)

DEALER CODING
CONDITION
BASIC PART NO. CODE
9H307 D4





Disclaimer