Installation

1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown.





2. Install the water thermostat and O-ring.
1 Install a new O-ring as necessary.





3. Install the water outlet adapter.





4. Connect the water temperature indicator sender.





5. Position the engine harness and attach to the intake manifold in two locations.





6. Connect the heater hose.





7. Install the generator.





8. Connect the electrical connector.





9. Connect the battery lead.





10. Install the upper generator support bracket.





11. Install the ignition coils.





12. Install the fuel injection supply manifold and fuel injectors as an assembly.





13. Install four studs.





14. Position the vacuum harness and connect to the climate control supply lines.





15. Connect the ignition coils and the fuel injectors.





16. Connect the fuel charging ground wire.





17. Connect the fuel pressure damper.





18. Install the throttle body and adapter as an assembly.





19. Tighten the bolts in the sequence shown.





20. Connect the Throttle Position Sensor (TPS) electrical connector.





21. Connect the main vacuum supply to the base of the throttle body adapter.





22. Connect the Idle Air Control (IAC) valve electrical connector.





23. Connect the vacuum line to the EGR valve.





24. Install the PCV valve and hose as an assembly.





25. Connect the PCV hose to the base of the throttle body.





26. Connect the EGR tube to the EGR valve.





27. Install the bracket.





28. Connect the EGR vacuum regulator solenoid vacuum supply.





29. Connect the EGR vacuum regulator solenoid electrical connector.





30. Connect the hoses to the differential pressure feedback EGR transducer.





31. Connect the differential pressure feedback EGR electrical connector.





32. Connect the evaporative emissions return line.





33. Install the breather tube.





34. Position the cables and install the bracket.





35. Connect the accelerator cable, speed control actuator and return spring.





36. Connect the upper radiator hose.





37. Connect the upper radiator hose to the water outlet adapter.
38. Connect the fuel line.
39. Install the air cleaner outlet tube.
40. Refill the engine cooling system.