Installation

1. Install oil pump screen cover and tube using a new oil pump inlet tube gasket. Tighten retainer bolts to 20-30 Nm (15-22 ft. lbs.) and support bracket nut to 40-55 Nm (30-40 ft. lbs.).
2. Clean mating surfaces of oil pan and cylinder blocks (6010).
3. Trial fit oil pan to cylinder blocks. Make sure enough clearance has been provided to allow oil pan to be installed without sealant being scraped off under cylinder blocks.
4. Apply Silicone Gasket and Sealant F6AZ-19562-AA or equivalent meeting Ford specification WSE-M4G323-A6 to oil pan.

NOTE:
- Prior to applying sealer, clean sealing surfaces of cylinder blocks and oil pan with Metal Surface Cleaner F4AZ-19A536-RH or equivalent meeting Ford specification WSE-M5B392-A, to remove all residue that may interfere with the sealer's ability to adhere.
- When using silicone sealer, assembly must occur within 15 minutes after sealer application. After this time, the sealer may start to set-up and its sealing effectiveness may be reduced.





5. Install oil pan retaining bolts at cylinder blocks and bell housing. Install crankshaft position sensor lower shield. Tighten in two steps; in sequence to 4-5 Nm (36-44 inch lbs.) then in sequence to 9-12 Nm (80-106 inch lbs.).
6. Raise front sub-frame into position.
7. Install lower shock absorber-to-front suspension lower arm bolts. Tighten to 140-195 Nm (104-143 ft. lbs.).
8. Install two forward front sub-frame bolts and six bolts at rear of front sub-frame.
9. Connect steering shaft and install pinch bolt. Tighten to 41-57 Nm (31-42 ft. lbs.).
10. Install transmission cooler lines (if equipped), starter wire harness and ground strap.
11. Install oil bypass filter as described.
12. Install starter motor.
13. Partially lower vehicle.
14. Lower engine and support with Three Bar Engine Support D88L-6000-A or equivalent.

NOTE: Seat LH side locating pin before RH side.

15. Partially raise vehicle.
16. Install front engine support insulator through-bolts. Tighten to 47-68 Nm (35-50 ft. lbs.).
17. Lower vehicle.
18. Remove Three Bar Engine Support D88L-6000-A or equivalent.
19. Install wiper module and LH cowl vent screen.
20. Install windshield wipers.
21. Install hood weather seal.
22. Install radiator upper sight shield and two retaining bolts.
23. Install air cleaner outlet tube.
24. Connect battery ground cable.
25. Refill crankcase to proper level with engine oil meeting Ford specification WSS-M2C153-F.
26. Start engine and check for leaks.