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Recall - Fuel Rail Replacement

RECALL NUMBER
93S71

Date Oct., 1993

At Dealers By as Req'd.

At PDC by NOW

Date in Owner Letter November, 1993

0% of Parts Direct Shipped to Dealers

TO: All Ford Dealers

SUBJECT:
Safety Recall 93S71 - Certain 1993 Model Year Mustang Cars Equipped With 5.0L Engines For Fuel Rail Replacement

AFFECTED VEHICLES

All 1993 model year 5.0L engine equipped Mustang cars built from April 20, 1993 through May 15, 1993.

REASONS FOR RECALL

The fuel rail on some of these cars may have been produced with tubes having thinning of the wall thicknesses. Such an improperly formed fuel rail could fracture allowing fuel to leak, which in the presence of an ignition source could result in a fire.

To correct this condition, dealers are to replace the fuel rail assembly on each of the affected cars.

ATTACHMENTS

Attachment I
- Administrative Information

Attachment II
- Labor Allowances
- Parts Ordering Information

Attachment III
- Technical Information

ATTACHMENT I

OASIS

YOU MUST USE OASIS TO DETERMINE IF A VEHICLE IS ELIGIBLE FOR THIS RECALL.

PLEASE NOTE

CORRECT ALL VEHICLES IN STOCK BEFORE DELIVERY. FEDERAL LAW REQUIRES DEALERS TO COMPLETE ANY OUTSTANDING SAFETY RECALL SERVICE BEFORE A NEW VEHICLE IS DELIVERED TO THE BUYER OR LESSEE. VIOLATION OF THIS REQUIREMENT BY A DEALER COULD RESULT IN A CIVIL PENALTY OF UP TO $1,000 PER VEHICLE.

PROMPTLY CORRECT

Affected vehicles on the enclosed list.

Other eligible vehicles which are brought to your dealership.

DEALER-OWNER CONTACT

Immediately contact any owner whose name is not on the list. Give owner a copy of the Owner Letter.

DISTRICT CONTACT

Advise district office if:
- an owner cannot be contacted.
- an owner does not make a service date.

FCSD CONTACT

Talk with your FCSD Service Zone Manager about all matters.

FORM 1863/64

Submit 1864 claims using DWE for all completed vehicles. You may use your original 1863 for your record file copy.

WARRANTY AND POLICY MANUAL

See Section 6.3 pages 5 through 8 of your Warranty and Policy Manual for claims preparation.

ATTACHMENT II

SAFETY RECALL 93S71

5.0L MUSTANG FUEL RAIL REPLACEMENT

LABOR ALLOWANCES

Replace fuel rail assembly and intake manifold gasket

1.5 Hrs. - Insert in Box "B" on Form 1864

Administrative Allowance 0.1 Hrs.

NOTE:
Add Administrative Allowance to the total repair time.

PARTS REQUIREMENTS





Parts will not be direct shipped for this recall. Order your parts requirements through normal order processing channels.

Parts prices current until next issue of Master Price Book. For latest prices, check or call your:

- Order Processing Center
- DOES II
- Updated Price Book

ATTACHMENT III

SAFETY RECALL 93S71

5.0L MUSTANG FUEL RAIL REPLACEMENT

TECHNICAL INSTRUCTIONS

Replace the fuel rail assembly and intake manifold gasket. Refer to the 1993 Mustang Service Manual, Section 03-04B for the service procedures.

MUTILATE AND SCRAP THE REMOVED PARTS

Serial Number: 12345678901234567 Date-

Mr. John Sample
123 Main Street
Anywhere, USA 12345

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.

Ford Motor Company has determined that a defect which relates to motor vehicle safety exists in certain 1993 Model Year Mustang cars equipped with 5.0L engines.

SAFETY DEFECT

The fuel rail on some of these cars may have been produced with tubes having undersized wall thicknesses. Under certain circumstances, such a fuel rail could fracture and allow fuel to leak. In the presence of an ignition source, a fuel leak could result in a fire.

REPAIRS

At no charge to you, your dealer will replace the fuel rail assembly on your car. Dealers currently have instructions and parts ordering information.

HOW LONG WILL IT TAKE?

The time needed for this service is about two hours. However, due to service scheduling times, your dealer may need your vehicle for one full working day.

CALL YOUR DEALER

Call your dealer without delay. Ask for a service date and whether parts are in stock.

If your dealer does not have the parts in stock, they can be ordered before scheduling your service date. Parts would be expected to arrive within a week.

When you bring your car in, give the dealer this letter.

If you misplace this letter, your dealer will still do the work, free of charge.

CHANGED ADDRESS OR SOLD THE CAR?

Please fill out the enclosed prepaid postcard and mail it to us if you have changed your address or sold the car.

If the dealer doesn't make the repair promptly and without charge, you may contact the Ford Customer Assistance Center, 300 Renaissance Center, P.O. Box 43360, Detroit, Michigan 48243. You also may send a complaint to the Administrator, National Highway Traffic Safety Administration, 400 Seventh Street, S.W., Washington, D.C. 20590 or call the toll free Auto Safety Hotline 1-800-424-9393 (Washington, D.C. area residents may call 366-0123).

We regret the inconvenience this service may cause you, but we want you to have the work done for your safety and satisfaction with your Ford-built car.