Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Fuel Gauge Sender: Service and Repair

1. Relieve system fuel pressure. Refer to Fuel Delivery and Air Induction / Fuel Pressure Release.
2. Remove the rear seat.
3. Remove the hole covers under the rear seat from both the main tank and sub tank.

MAIN TANK SIDE
a. Disconnect the high pressure fuel hose.
b. Remove the fuel return hose, fuel suction hose and connectors, and then remove the fuel gauge and pump assembly.

Sub Fuel Tank Gauge Connector (AWD):





SUB TANK SIDE
Remove the fuel suction hose and connector, and then remove the fuel gauge unit.

4. After installation, check that there are no fuel leaks by applying battery voltage to the fuel pump drive terminal to operate the fuel pump.
5. Install both hole covers and the back seat.