Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Fuel Level Sending Unit and Sensor - Installation






INSTALLATION










CAUTION: Handle the fuel level sensor with extreme care while installing to the fuel pump module housing. The sensor is very fragile and can be damaged very easily if the float is allowed to move and fall back onto itself. A inaccurate gauge reading or no reading at all may result.

CAUTION: Make sure the signal and ground wires are installed in the correct position. Make sure each electrical terminal (2) is locked into position by the locking finger (1).

1. Push the fuel level sensor electrical terminal up into bottom of fuel pump/level sensor connector. Install the fuel level sensor signal and ground terminals to the connector.





2. Install locking wedge on connector.





3. Connect fuel pump/level sensor electrical connector (1).





4. Install the fuel level sensor wires under the retaining tab (2) on the housing.
5. Install fuel level sensor (1) by sliding up and into the channel of the housing until and audible click sound is made. Ensure tab (3) at bottom of sensor (1) locked into place.





6. Install fuel pump module, Fuel Pump Module - Installation.