Brake Master Cylinder - Installation

INSTALLATION

1. Bench bleed master cylinder. Procedures
2. Wipe face of booster clean where master cylinder seal comes in contact when installed. Do not get any cleaner or debris inside booster.
3. Position master cylinder on mounting studs of booster. Be sure push rod on booster is correctly aligned with piston of master cylinder.
4. Push master cylinder up against front of booster.
5. Install master cylinder mounting nuts and tighten to 28 Nm (250 in. lbs.).









6. Connect primary (3) and secondary (4) brake tubes to master cylinder (1) ports. Tighten tube nuts to 17 Nm (145 in. lbs.).
7. Connect the wiring connector (2) to the brake fluid level switch (5).

8. Connect battery negative terminal.
9. Fill reservoir to proper level with brake fluid.

WARNING: Be certain a firm brake pedal is achieved prior to attempting to operate the vehicle. If a firm brake pedal cannot be achieved, bleed the brake hydraulic system and check for leaks. Service and Repair

10. Road test vehicle to ensure proper operation of brakes.