Manual Transmission

REMOVAL - 5.7L MANUAL TRANSMISSION






NOTE: For a vehicle with a manual transmission, it is not possible to remove the power steering pulley without damaging it. If the pulley or power steering pump require service, a new pulley and pump must be installed.

1. Disconnect and isolate the negative battery cable (2).





2. Remove the engine cover (1).
3. Disconnect the intake air temperature (IAT) sensor (5) connector.
4. Loosen the clamps at the throttle body and the air filter assembly and remove the clean air tube (4).
5. Remove the make up air hose (MUA) (2).
6. Remove the air filter assembly retaining bolt (3).
7. Lift the air filter assembly out of the vehicle.






CAUTION: Do not let the tensioner arm snap back to the free arm position, sever damage may occur to the tensioner.

8. Rotate the accessory drive belt tensioner (7) counterclockwise until it contacts it's stop and remove the accessory drive belt (4), then slowly rotate the tensioner to the free arm position.





9. Siphon the power steering fluid from the power steering pump reservoir.
10. Remove the hose clamp and the supply hose (2) from the power steering pump (1).
11. Remove the bolt (4) and remove the pressure hose (3) from the power steering pump (1).





12. Remove the three power steering pump mounting bolts (1).
13. Remove the power steering pump (2) from the engine.