Manual Transmission

INSTALL - 5.7L MANUAL TRANSMISSION






NOTE: For a vehicle with a manual transmission, it is not possible to remove the power steering pulley without damaging it. If the pulley or power steering pump require service, a new pulley and pump must be installed.

1. Align the power steering pump (1) with the mounting holes on the engine.
2. Install the three power steering pump mounting bolts (2) and tighten the bolts to 28 Nm (21 ft. lbs.).






NOTE: Always use a new O-ring on the end of the pressure hose.

3. Lubricate the new O-ring on the end of the pressure hose with clean power steering fluid.
4. Install the pressure hose (3) to the power steering pump (1) and tighten the bolt (4) to 10 Nm (89 in. lbs.).
5. Install the supply hose (2) on the power steering pump (1) and securely tighten the hose clamp.






CAUTION: Do not let the tensioner arm snap back to the free arm position, sever damage may occur to the tensioner.

6. Rotate the accessory drive belt tensioner (7) counterclockwise until it contacts it's stop and position the accessory drive belt (4), onto the pulleys.





7. Position the air filter assembly into the vehicle.
8. Install the air filter assembly retaining bolt (3) and securely tighten.
9. Connect the make up air hose (2).
10. Install the clean air tube (4) to the throttle body and the air filter assembly and securely tighten the clamps.
11. Connect the intake air temperature (IAT) sensor (5) connector.
12. Install the engine cover (1).





13. Connect the negative battery cable (2).
14. Fill and bleed the power steering system. Power Steering System Bleeding