Exhaust Manifold - Installation

INSTALLATION





1. Prior to installation, make sure all gasket mating surfaces (1, 2) are clean and free of any debris, (left side shown, right similar).
2. Position the exhaust manifold gasket and manifold.





3. Left Side: Using the sequence shown, Install the exhaust manifold retaining bolts and tighten to 25 Nm (18 ft. lbs.).





4. Right Side: Using the sequence shown, install the exhaust manifold retaining bolts and tighten to 25 Nm (18 ft. lbs.).
5. Install the heat shield and tighten nuts to 8 Nm (70 in. lbs.).






CAUTION: Do not damage engine harness while lowering the engine.

6. Using the Engine Support Fixture 8534B, lower the engine into position.
7. Raise and support the vehicle.
8. Install the right and left engine mount through bolts and tighten to 100 Nm (74 ft. lbs.).





9. Install the right and left exhaust pipe/catalytic converter assembly Catalytic Converter - Installation.
10. Connect the oxygen sensor electrical connectors (2).
11. Lower the vehicle.
12. Remove Engine Support Fixture 8534B.





13. Install the air cleaner housing (4).
14. Install the clean air hose (2).
15. Connect the intake air temperature (IAT) sensor electrical connector (3).
16. Install the engine cover (1).





17. Connect the negative battery cable (1).
18. Start the engine and check for leaks.