Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

System Specifications

CYLINDER BORE

Cylinder Bore Diameter 103 mm (4.055 in.)
Out of Round (MAX) 0.008 mm (0.0003 in.)
Taper (MAX) 0.0127 mm (0.0005 in.)

CRANKSHAFT

Main Bearing Journal Diameter 64.988 - 65.012 mm (2.5585 - 2.5595 in.)
Bearing Clearance 0.023 - 0.051 mm (0.0009 - 0.002 in.)
Out of Round (MAX) 0.005 mm (0.0002 in.)
Taper (MAX) 0.003 mm (0.0001 in.)
End Play 0.052 - 0.282 mm (0.002 - 0.011 in.)
End Play (MAX) 0.282 mm (0.011 in.)

MAIN BEARING SELECTION CHART






Main Bearing Cap Torque





M-12 Bolts 28 Nm (9 ft. lbs) (106 in. lbs) plus 90° Turn





Crossbolts M-8 Bolts 22 Nm (16 ft. in)

CONNECTING RODS

Side Clearance 0.10 - 0.35 mm (0.003 - 0.0137 in.)

Connecting Rod Journal Diameter 53.992 - 54.008 mm (2.125 - 2.126 in.)
Bearing Clearance 0.020 - 0.074 mm (0.0007 - 0.0029 in.)
Out of Round (MAX) 0.005 mm (0.0002 in.)
Taper (MAX) 0.003 mm (0.0001 in.)

PISTON DIMENSIONS AND CLEARANCES

Clearance Measured at 38.0 mm (1.5 in.) Below Deck 0.0245 - 0.0515 mm (0.00096 - 0.0020 in.)
Ring Groove Diameter
Groove #1 93.1 - 93.4 mm (3.665 - 3.677 in.)
Groove #2 91.6 - 91.8 mm (3.606 - 3.614 in.)
Weight 435 grams (15.34 oz.)
Piston Length 54.70 - 55.30 mm (2.153-2.177 in.)

PISTON RING GAP & GROOVE CLEARANCE

Ring Gap:
Top Compression Ring 0.30 - 0.40 mm (0.0118 - 0.0157 in.)
Second Compression Ring 0.35 - 0.60 mm (0.0137 - 0.0236 in.)
Oil Control (Steel Rails) 0.20 - 0.71 mm (0.0079 - 0.028 in.)
Side Clearance:
Top Compression Ring 0.02 - 0.068 mm (0.0007 - 0.0026 in.)
Second Compression Ring 0.02 - 0.058 mm (0.0007 - 0.0022 in.)
Oil Ring (Steel Ring) 0.019 - 0.229 mm (0.0007 - 0.0091 in.)

CRANKSHAFT PULLEY TORQUE

Vibration Damper Bolt 176 Nm (130 ft. lbs.)