Fuel Tank - Installation

INSTALLATION

WARNING: No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Pour fuel only into appropriately marked OSHA approved containers. Wear protective clothing. Risk of injury to eyes and skin from contact with fuel.

1. If removed, install the fuel pump modules Fuel Pump Module - Installation.




2. Using a suitable hydraulic jack with a fuel tank adapter, support the fuel tank.
3. Carefully raise the fuel tank into position while guiding the filler tube vent line through bracket.
4. Position the fuel tank support straps.
5. Install fuel tank support strap retaining bolts and tighten to 27 Nm (20 ft. lbs.).





6. Connect the fuel supply line.





7. Connect the vapor line.





8. Connect the EVAP line in the right rear wheel well.
9. Install the propeller shaft Propeller Shaft - Installation.





10. Install the muffler and tailpipe assembly (2) Installation.





11. Connect the fuel filler tube to the rubber hose on the fuel tank.





12. Install the hose clamp to the rubber hose connecting the fuel filler tube to the fuel tank and tighten clamp to 4 Nm (35 in. lbs.).





13. Connect the fuel filler tube vent line.





14. Install the left rear inner splash shield.





15. Install the left underbody splash shield (1).





16. Install the right underbody splash shield (1).
17. Install the left rear tire.
18. Lower the vehicle.
19. Fill the fuel tank.
20. Connect the negative battery cable.
21. Use the scan tool to pressurize the fuel system and check for leaks.