Operation CHARM: Car repair manuals for everyone.
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Right Hand Catalytic Converter






RIGHT HAND CATALYTIC CONVERTER










1. Install the catalytic converter (3) onto the exhaust manifold ball flange. Finger tighten the nuts at this time.
2. Install the muffler and resonator assembly Installation










3. Install the bolts and cross brace (3). Tighten the bolts to 55 Nm (40 ft. lbs.).
4. Tighten the manifold ball flange nut to 12 Nm (106 in. lbs.).
5. Check the clearance between the exhaust module and the fuel tank. Clearance is 14mm (.55 in.).
6. Check the clearance at the rear tunnel reinforcement. Clearance is 15 - 20mm (.59 -.78 in.).
7. Adjust clearance as necessary.
8. Tighten the ball flange nuts to 34 Nm (25 ft. lbs.).
9. Connect the oxygen sensor (2) connectors.
10. Lower the vehicle.
11. Connect the negative battery cable.
12. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.