Removal

REMOVAL

WARNING: On vehicles equipped with airbags, disable the airbag system before attempting any steering wheel, steering column, or instrument panel component diagnosis or service. Disconnect and isolate the negative battery (ground) cable, then wait two minutes for the airbag system capacitor to discharge before performing further diagnosis or service. This is the only sure way to disable the airbag system. Failure to take the proper precautions may result in accidental airbag deployment and serious or fatal injury.

WARNING: Refer to the applicable warnings and cautions for this system before performing the following operation Warning and Caution. Failure to follow the warnings and cautions may result in serious or fatal injury.

NOTE: Disassembly of the HVAC housing is required to replace the A/C evaporator.





1. Remove the HVAC housing (1) from the vehicle and place it on a bench HVAC Housing - Removal.
2. Remove the foam seal (4). If the seal is deformed or damaged, it must be replaced.
3. Remove the bracket (3) and retaining screw that secures the evaporator tubes (2) to the HVAC housing.
4. Disassemble the HVAC housing to gain access to the A/C evaporator Disassembly.
5. Carefully lift the A/C evaporator out of the lower half of the HVAC housing.
6. If required, remove the insulator from around the A/C evaporator. If the insulator is deformed or damaged, it must be replaced.