Operation CHARM: Car repair manuals for everyone.
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Engine Coolant Thermostat - Installation







INSTALLATION





CAUTION: Do not use a metal scraper to clean aluminum sealing surfaces, as damage to surfaces may occur. Use only a plastic scraper and Mopar(R) Brake Parts Cleaner or the equivalent

1. Clean both sealing surfaces using a plastic scraper and Mopar(R) Brake Parts Cleaner or the equivalent. Take care not to scratch or gouge sealing surfaces.
2. Install new thermostat into thermostat housing.
3. Install new thermostat housing gasket.
4. Install thermostat housing to chain case cover.




5. Tighten thermostat housing bolts in the sequence to 11 Nm (95 in. lbs.).
6. Connect upper radiator hose to thermostat housing.
7. Install air cleaner housing assembly, connect throttle body air inlet hose .
8. Refill cooling system . Filling Cooling System