Installation

3.5L




1. Clean mounting surface.

2. Install new rubber silicone seals on intake manifold end of EGR tube.
3. Lubricate the EGR mounting tube hole in the intake manifold with clean soapy water. Do not lubricate the EGR tube or seal.
4. Install tube into the intake manifold being careful that the silicone rubber seals are correctly installed and undamaged.






5. Install the tube bolts to EGR valve.
6. Tighten the EGR tube to EGR valve bolts to 15 Nm (135 in. lbs.) torque.






7. Connect the electrical connector to EGR valve and lock.
8. Verify that no wiring harnesses or hoses are contacting the EGR tube.
9. Install upper intake manifold.
10. Install the shock tower brace.
11. Install the wiper module.
12. Relocate the purge solenoid.






13. Install purge solenoid to bracket.
14. Connect negative battery cable.