Right Exhaust Manifold

RIGHT EXHAUST MANIFOLD

REMOVAL





1. Disconnect negative battery (1) cable located in trunk.





2. Disconnect and remove upstream oxygen sensor (5).
3. Raise vehicle.
4. Remove EGR tube at EGR valve (1).
5. Remove EGR tube at manifold (1).
6. Disconnect down stream oxygen sensor electrical connector.
7. Disconnect exhaust pipe from manifold (4).
8. Remove upper heat shield (2) and lower heat shield (3).
9. Remove manifold attaching bolts and remove manifold.

INSPECTION
1. Inspect exhaust manifolds for damage or cracks.
2. Check manifold flatness.
3. Inspect the exhaust manifold gasket for obvious discoloration or distortion.
4. Check distortion of the cylinder head mounting surface with a straightedge and thickness gauge.

INSTALLATION





1. Install exhaust manifold gasket and manifold (4). Tighten bolts working from center outwards to 23 Nm (200 inch lbs.).
2. Install exhaust pipe to manifold.
3. Install lower heat shield (3) and upper heat shield (2).
4. Install oxygen sensor (5) and connect electrical connector.
5. Connect down stream oxygen sensor electrical connector.
6. Lower vehicle.
7. Install EGR tube (1) using new gaskets. Tighten screws to 11 Nm (95 inch lbs.).





8. Connect negative battery (1) cable.